LONDON (Reuters) - Tesla’s shift to a magnetic motor
using neodymium in its Model 3 Long Range car adds
to pressure on already strained supplies of a rare
earth metal that had for years been shunned because
of an export ban by top producer China.
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Efforts by governments around the world to cut
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Now the spotlight is on neodymium. Several auto
makers already use permanent magnet motors that rely
on the metal because they are generally lighter,
stronger and more efficient than induction motors
that are based on copper coils.
But it is the switch to neodymium by Tesla, an auto
maker that has staked its future solely on the
electric vehicle, that is showing the way the
industry is moving and the direction of demand for
the rare earth metal.
Research group imarc
estimates the market for the neodymium-iron-boron
magnet used in the motors is now worth more than
$11.3 billion, with demand for the magnets rising at
a compound annual growth rate of 8.5 percent between
2010 and 2017.(For a graphic on Neodymium market
balance click reut.rs/2FD6bUb)
“Some electric car motors use the permanent magnet
technology, probably the most famous is the Tesla
Model 3 Long Range. All the other Tesla models —
Model X and Model 3 standard — use induction
motors,” said David Merriman, a senior analyst at
metals consultancy Roskill.
Global demand of 31,700 tonnes for neodymium last
year already outstripped supply by 3,300 tonnes, he
said. Demand was expected to climb to 34,200 tonnes
this year and 38,800 tonnes in 2019, leaving larger
deficits.
“Tesla’s decision to switch to permanent magnets has
completely changed the dynamics of the market,” said
a source at a fund manager that specializes in
metals.
The price of neodymium is
now about $70 a kg, well below the $500 hit after
China held back shipments to Japan in 2010 during a
row over disputed islands but it is still 40 percent
higher than at the start of 2017.(For a graphic on
neodymium prices click reut.rs/2DlOHtE)
China, which resumed neodymium exports in 2015,
imposed strict export quotas across a range of rare
earth metal in 2010, saying it wanted to curtail
pollution and preserve resources.
COSTLY PROCESS
“People seem to have forgotten China’s export ban.
It could happen again. China is really the main
producer, no one else has invested as much in rare
earths,” a rare earth trader said.
Despite their name, rare
earths are found in many places around the world,
but the process of extraction is difficult and
expensive, as it requires separating multiple
different metals from a single deposit. This is
unlike the much simpler process, for example, of
recovering copper from ore.(For a graphic on Rare
Earth Producers click reut.rs/2Fu5HnE)
China has invested heavily in the rare earth metals
process but its crackdown on mining, smelting and
other polluting industries is forecast to slow
supply. It already helped push the neodymium price
to a two-year high of $96 in September.
“Rare earth production is as bad as you can get in
terms of environmental damage,” the trader said.
“China used its dominant position before, what’s to
stop it doing so again?”
Such supply concerns are
encouraging automakers to search for ways of cutting
down neodymium use. Toyota Motor Corp (7203.T)
said last month it had found a way to cut use of the
metal in electric motors by about a fifth.
The Japanese firm said it had developed a magnet
which replaced some of the neodymium with more
abundant and cheaper rare earths — lanthanum and
cerium. Toyota aims to use the magnets in electric
vehicle motors within the next 10 years.
Other manufacturers of
electric vehicles that use permanent magnets include
BMW BMWG, Nissan (7201.T)
and Geely (0175.HK).
Several companies produce
rare earth metals outside China, including
London-listed Rainbow Rare Earths (RBWR.L)
and Canada-listed Namibia Rare Earths NRE.V.
But, for now, auto makers making permanent magnet
motors remain heavily reliant on China, which
according to Roskill accounted for 85 percent of
global output of rare earth oxide estimated at
161,700 tonnes in 2017.
Morgan Stanley analysts estimate electric vehicles
will total 50,000 units in 2020 or 2.3 percent of
the total, rising to 400,000 in 2025 or 17.4
percent, and 975,000 in 2030 or 40.9 percent.